Wm porsche 928 factory manual vol 2 manual transmission. Our look has changed but our commitment to excellence remains steadfast. From the porsche 928 s4 owners manual, available from 928 specialists. The manual transmission provides a more sportscar experience, and. Built by carl fausett of 928 motorsports, this car was designed to go racing, and packs a 6. Transmission rebuild service california motorsports inc. Search from 29 porsche 928 cars for sale, including a used 1982 porsche 928, a used 1983 porsche 928 gts, and a.
The tc cover removal was hampered by clearance issues for 2 of the 6 allens that hold it on. Automatic to 6speed transaxle conversion kit for the porsche. This web document has been compiled mostly from email messages posted to rennlist, a free mailing list service that is without a doubt the most valuable internet resource for porsche owners worldwide. Shop millions of cars from over 21,000 dealers and find the perfect car. Originally intended to replace the companys iconic 911, the 928 combined the power, poise, and handling of a sports car with the refinement, comfort, and equipment of a luxury sedan. Porsche 928 1978 owners manual pdf free workshop manuals. Your auto repair done right, only the work you need with no add ons. I just pulled the manual transmission out of a 1980 928, it was already on the hoist and up but past. The easiest way to do it is to find a donor porsche 928 with a manual transmission, and swap over the necessary components.
The gt ran alongside the s4 from 19891991 and was only available with a fivespeed manual transmission. Removingdisassembling 928 transmission, part 1 youtube. New listing porsche 928 s transmission control computer tcu tcm 7889 oem 928. This allows easy access to and removal of the flywheel. Installation is in reverse order of removal procedures, but also conform with following points. Porsche 928 transmission and torque tube removal part2 dean fuller. Conform with safety precautions for handling refrigerants. May 15, 20 what i did to remove and disassemble the transmission on my 1984 porsche 928 in order to replace the 4th gear syncro. Porsche boxster transmission removal 986 987 199708. Silver metallicblack 1986 porsche 928 s2 euro 5spd. For 19781986 porsche 928 manual trans drain plug 56651wm 1981 1985 1979 1980. What i did to remove and disassemble the transmission on my 1984 porsche 928 in order to replace the 4th gear syncro.
The bentley manual has a detailed section on the automatic transmission removal process. We needed to cut down a hex key and use some of dave as ideas, but eventually those bolts were out and the tc cover came off. Porsche 928 maintenance tips and procedures edited by greg nichols. Removing the transmission requires dropping the rear suspension, so is unusually long compared to other cars i have worked on. The leather may need to be stretched a little to fit, but over a short time will settle into the perfect shape. If you are looking for porsche 928 parts, you will find that we have an extensive array of parts at. The 928 s4 variant debuted in the second half of 1986 as a 1987 model, an updated version of the 5. Porsche 928 transmission and torque tube removal part1. The model had a difficult task it was intended to replace the famous 911 series in the companys lineup. Before beginning, the first thing you will have to consider is what kind of manual transmission you are going to convert to.
Porsche 928 how to convert automatic to manual transmission. Mount transmission on assembly stand with special tool 9149 and drain transmission oil. Porsche 928 standard transmission 1978, manual transmission output shaft seal by skf. Shop porsche 928 vehicles for sale in las vegas, nv at cars.
This webpage contains porsche 928 1978 owners manual pdf used by porsche garages, auto repair shops, porsche dealerships and home mechanics. Porsche has developed and built some of the best transmissions in the world but unfortunately they are not immune to occasional breakdowns, which is most likely why you are reading this now. Many owners overlook the fact that there is fluid in the manual transmission, which needs to be changed out at certain intervals. This web document has been compiled mostly from email messages posted to rennlist, a free mailing list service that is without a doubt the most valuable internet resource for porsche owners worldwide this site contains over 800 tips. Porsche definitely did not the flexplate to ever get the chance to flex forward.
The easiest way to do it is to find a donor porsche 928 with a manual transmission, and. Engine mounted at front end, transmission mounted at rear end, both connected by a connecting pipe transaxle system. Usually the first and second gear synchros are the worst, but it was cheaper to buy a whole set in 1991 change them all, and have no worries. Porsche 928 diagrams exploded diagrams showing every part on your porsche 928. Please note that you should not use dexron atf in the. The production run of the porsche 928 lasted from 1978 to 1995. One of the bestselling sports cars of its era and a great compliment to the famous porsche 911, the porsche 928 was one of the few frontengined models from porsche. Custom parts to remove severe reverse gear engagement in late model. Lift transmission slightly and disconnect holding chain.
Supercharged porsche 928 race car makes 11 hp on dyno. A bolt in replacement transaxle kit for the porsche 928, replacing the expensive and hardtofind porsche 928 5speed with the stronger and less expensive t56 trans from the chevrolet corvette. Not intended to replace the porsche manual procedure. Porsche 928 automatic transmssion similar to mercedes 4speed.
These are scans of the owners manual that came with my shark. This distinguished front mount v8 was last built in 1995 but continues to be legendary and respected in the porsche community. With this porsche 928 workshop manual, you can perform every job that could be done by porsche garages and mechanics from. Porsche 928 automatic transmssion similar to mercedes 4. Transmission and transaxle parts for the porsche 928. Remove circlip for countershaft and take out countershaft. Porsche 928 workshop manual 1977 workshop manual pdf download. The 928 manual trans is the easiest in the world to disassemble. Get the best deals on manual transmission parts for porsche 928 when you shop the largest online selection at. Research, compare and save listings, or contact sellers directly from 16 928 models in las vegas. Always first remove the countershaft and lower cluster gear to bottom of transmission. Lower transmission only far enough that central tube transmission mounting bolts and control cable mounting bolt can be removed. Porsche 928 fuel tank removal and refurbishing work.
Transmission and transaxle parts for the porsche 928 from. As an added plus, this 3piece crossmember design also allows you to remove and service the. The manual transmission on the porsche 928 is actually a transaxle design. The transaxle can be installed stock or upgraded, and parts are plentiful. I recently overhauled the transmission on my s4, so after seeing those photos, one thing that came to mind for. We have over 25 years of experience providing parts and service to the 928 enthusiast. I recently overhauled the transmission on my s4, so after seeing those photos, one thing that came to mind for me, was you could actually do a complete transmission overhaul without removing the transmission from the car. This can be downloaded for free from adobes website. Porsche executives believed such a flagship would have wider appeal than the compact, quirky and.
Porsche 928 diagrams exploded diagrams showing every part on your porsche 928 click here for porsche 928 performance parts. The new steering stop may only be installed together with the new dust cover, when installing a solid stop for the first time, stops and dust covers must be replaced on both sides. Manual transmission, controls, case manual transmission, gears, shafts. Removing and installing transmission porsche 928 repair. During the next two years of production, porsche witnessed the largest yearly sales in the companys 18year history. The car is a 1982 model, featuring the v8 with automatic transmission and. Do you feel shaking or shuddering when you engage the clutch. View and download porsche 928 workshop manual online.
Remove oring and pull out input shaft with special tools 9140 and 9148. The tip is a little trickier, requiring some special procedures and. This rating is based on an average across 345 unique models. The manual transmission provides a more sportscar experience, and acceleration is enhanced dramatically to nearsupercharged levels because of the new gear ratios. Where they show a bearing puller used to remove the bearing from the drive flange. We rebuild all porsche manual transaxles from 356 to 997 including boxster, cayman and cup. If you do not see your model of manual gearbox on our list rest assured we can work on it or offer replacement parts for it. Home products cms porsche 928 transmission rebuild. See good deals, great deals and more on a porsche 928. For porsche 928 19781984 manual trans gear teeth oe supplier 92830224200 fits. The straight pins for the tdc sensor must point downward to permit removal of the complete clutch risk of damage. Many owners of porsche 928s wish that their car had a manual transmission instead of an automatic.
Disassembling and assembling manual transmission porsche. Lower transmission only far enough that central tubetransmission mounting bolts and control cable mounting bolt can be removed. Brand new original genuine porsche 928 manual transmission main shaft nut 8595 fits. Just make a mental note of the preselector springs. While these intervals are not as frequent as engine oil intervals, it pays to keep them consistent. The transmission oil has to be changed at the intervals listed in your maintenance schedule. We have dedicated our business to keeping this iconic. Porsche 928 parts porsche 911 parts, porsche 996 parts. Activated charcoal cannister for removal of tonix substances form fuel tank breather diagram. Not as exact as dwaynes write up but i hope it helps. Porsche 928 transmission and torque tube removal part2. This photo of the engine with the transmission removed shows location and type of the fasteners that attach the transmission.
Drive out split pins for selector forks and remove selector rods toward rear toward differential. Replacing the rear main seal in a late model 928 at is complicated by the fact that the flexplate or driveplate, as porsche calls it and long tt central shaft impede access to the flywheel, the flywheel is single piece, and it is trapped by the angled bellhousing walls and a protruding. Intended to give someone an idea as to the work involved. Using the 928 motorsports 5speed to 6speed kit, we skip the porsche. Manual transmission parts for porsche 928 for sale ebay. The cornerscurves in the new boot correspond to the corners of the frame. Sorry for the terrible light, and youll have to bear with my stereotypical. The workshop manual is only for the internal use of the porsche dealer organization. The location and orientation of the hardware can be very confusing and its not well documented in the porsche factory diagrams, so ive provided a legend with part numbers for all boxsters 199708 here. This shows the procedure for the manual transmission.
Front mounted engine, clutch, torsional elastic drive shaft to transmission running in connecting tube, rear mounted transmission with final drive, double joint shafts, rear wheels. Porsche 928 parts genuine and oem porsche 928 parts. Automatic to 6speed transaxle conversion kit for the porsche 928. Crashed owning a 928 is risky business but sometimes you just gotta say what.
Installation is simple and in the reverse order of removal. Porsche 928 a highly admired sports gt car from the german manufacturer porsche ag, the porsche 928 was produced from 1978 to 1995. Cms porsche 928 transmission rebuild california motorsports inc. Some of these files must be viewed with adobe reader. The workshop manual is only for the internal use of the porsche dealer. Remove torque tube with transmission in car 928 tech tips. The porsche 928 is a luxury grand tourer produced by porsche ag of germany from 1978 to 1995. Between 1978 and 1995, more than 60,000 of the porsche 928 were produced. Porsche 928 parts genuine and oem porsche 928 parts catalog.
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